Meat industry expert in a facility

Expertise in the Meat Industry

Professional consulting services for production optimization, worker training, and new product development in the meat industry.

Services

Comprehensive solutions based on knowledge, experience, references, and achieved results.

New Facilities - Complete "Turnkey" Solution

We offer a complete "turnkey" service for the design and construction of new plants in the meat industry. Our expert team, composed of experienced architects, structural, mechanical, electrical, and hydraulic engineers, guides you through all necessary steps: from creating conceptual designs, main projects, and complete technical documentation, through obtaining all necessary permits (location, construction), to organizing the construction itself, procurement and efficient installation of machinery, implementation of technological processes, and training your workers for the successful commissioning of the plant.

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Hygiene

Hygiene affects the quality, safety, standards, and security of products, as well as end-user satisfaction and trust. Hygiene must play a very important role in work organization and monitoring.

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Production Technology

Implementation of modern technological processes in meat product manufacturing, optimization of existing processes, and increasing production efficiency.

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Production Optimization

Increasing efficiency while potentially reducing the number of workers if cycle times align with results. Machine organization and setup with worker layout planning.

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Worker Training

Training workers for handling raw materials and their preparation, machine operation, results tracking, and process setup.

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Product Development

Development of new products, competitor products, products for new markets, and products with longer shelf life.

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Process Optimization

We analyze your current production lines and suggest improvements to optimize workflow, reduce waste, and increase overall efficiency. Our goal is to help you achieve more with your existing resources.

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Equipment Modernization

Upgrade your outdated equipment with modern solutions. We offer services for automation and modernization of machines and entire production lines, leading to better performance and lower operational costs.

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Consulting Services

Our team provides expert consulting services related to meat processing technology, project management, and compliance with industry standards. We are here to support your business decisions with our knowledge and experience.

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MeatProcessing Expertise and Experience

With years of experience in the meat industry, comprehensive services are provided covering all aspects of production, from setting up new facilities to optimizing existing processes.

Meat industry expert in a facility
Turnkey Setup of New Facilities
Worker Training for Raw Material Handling
Worker Training on Hygiene
Worker Training for Machine Operation
Worker Training for Results Monitoring
Step Measurement and Process Line Setup
Efficiency Measurement and Line Synchronization
Program Setup for Separation, Mechanical Processing, Filling
Increasing Efficiency While Reducing Workforce
Machine Organization and Setup with Worker Layout
Optimization of Packaging Materials
New Product and Extended Shelf-Life Product Development
Accelerating Lines to Maximum Capacity
Graphical Results Display and Table Management

Areas of Expertise

MeatProcessing expertise in the development and optimization of meat products

Frankfurters / Wieners / Hot Dogs

Frankfurters / Wieners / Hot Dogs

Frankfurters belong to the fine cooked sausage group, made from category II and III meat with added fat. Required machinery includes a grinder (wolf), ice maker, cutter, stuffer, and Atmos smoking chambers for drying. Can be produced in natural casings, or a similar product can be made in non-edible plastic casings. Controlled weight loss in natural casings within Atmos smokers is 10%-12%.

Fine Salamis (Posebna, Extra, Parisian types)

Fine Salamis (Posebna, Extra, Parisian types)

Fine cooked sausages with diverse flavors and textures. Produced from category II and III meat with added fat and spices. Can be made in various casings and calibers.

Posebna Sausage

Posebna Sausage

A special fine cooked sausage with a distinctive taste and texture. Made from category II and III meat with added spices providing its characteristic flavor. Features controlled weight loss in Atmos smokers and excellent sliceability.

Case Studies

See how we helped clients improve their business.

*Displayed examples are representative projects. Some details have been changed due to data confidentiality.

Setup of Pressed Products Line and Slice Optimization
Meat Industry
July 26, 2024

Setup of Pressed Products Line and Slice Optimization

Need to establish an efficient line for pressed products and define technologies for massaging, thermals, and slice prep...

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Process Optimization, Climate Chambers, and Yield Increase
Meat Industry
July 25, 2024

Process Optimization, Climate Chambers, and Yield Increase

Inefficient use of climate chambers, inconsistent product quality, excessive manual labor and cleaning, slow processes, ...

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Standardization of Fermented Program and Technology Enhancement
Meat Industry
July 24, 2024

Standardization of Fermented Program and Technology Enhancement

Inconsistent quality of fermented products, problems with primary raw material quality, high waste on the slicing line, ...

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What Our Clients Say

Success stories from businesses partnering with MeatProcessing.

The three-year collaboration with Nemanja at Mitros began in 2020. The period was marked by many professional challenges, hard work, and numerous successes. As the production manager, Nemanja was responsible for organizing production and meeting the finished goods plan in terms of both quality and quantity. Continuous employee training was also an important part of his responsibilities. Over 150 types of finished products were delivered in quantities of 120-180 tons per week, mainly to the demanding EU market, with delivery times of 2-5 days. After 4-5 months, we achieved an order fulfillment accuracy of 98%, with a negligible number of complaints. Over 40 new products were adopted, and almost all existing ones were improved in terms of quality consistency and sustainability. All quality audits, announced and unannounced, internal or by certified institutions, were rated with the highest marks thanks to constant engagement in training, coaching, and control. Nemanja always demonstrated the highest level of expertise and professionalism, along with a great talent for establishing excellent relationships with the members of his large team (130-150 employees) and motivating them in the right way to give their maximum, even at the cost of overtime or working Saturdays. Of course, Nemanja was most often with them as the chief technologist, and if necessary, in the role of a plant worker, foreman, or controller. I believe that in any meat product manufacturing, he can significantly contribute with his knowledge and rich practical experience and improve quality in many aspects - a great "meister" and a good man in one.

SN

Srećko Novaković

Director of Operational Management

I met Nemanja in 2022, and we have had an excellent collaboration since then. That summer, we faced the challenge of replacing allergens in our products. After several unsuccessful trials with other technologists, I called the technologist from Sremska Mitrovica, who, within three days, created the correct products I had requested from him. He was particularly good in a situation where it was his first time in our production facility, and given the machines and the limited working time on those machines, he showed the difference in knowledge and understanding of their operation. Afterward, we had more requests and his recommendations on what we could improve, be better and more competitive calculation-wise, while always having a standard product, along with increasing the utilization of machines and space. We succeeded in our joint tasks and achieved our plans. The product quality is standard, and we have no problems with returns or quality. He is exceptional with working on presses and molds; I think he is a champion in producing bacon in presses. Nemanja is a quality expert who quickly solves problems analytically, and then he knows how to slowly and surely transfer those solutions to foremen and workers. He participates with them in the process and demonstrates directly, which suits us exceptionally well because practice is what distinguishes him from others and provides quality immediately, and changes are quickly visible. Our collaboration continues; he is always available, and we solve problems quickly, and when the situation is more serious, he comes to the production site. He also participated in setting up new lines for meat curing, set up programs for massaging and thermal processing. After that, he trained the workers for slicing operations, so our slicing waste is below 3%. Excellent results recommend him to be able to react in any production. After the start of the business collaboration, after three years of joint work and support, these are now friendly ties.

DB

Damir Bernardić

Owner, Bermes doo

At the end of 2023, we engaged technologist Nemanja Kursulic to analyze and, in agreement with us, enhance the quality and standards of our products, as well as to improve organization by structuring the in-plant system. His impact was quickly evident through better organization and reduced labor costs in specific process steps within the packaging department, directly leading to fewer steps, process acceleration, and optimized alignment of worker numbers with machine cycle times. Subsequent tasks focused on improving and standardizing products to eliminate quality fluctuations. He accomplished this with the fermented products program by establishing and controlling particular processes, thereby ensuring consistent quality. Employing an analytical approach, Nemanja identified previous oversights and clearly highlighted them in a well-prepared presentation; everyone was briefed and understood the root of the problem. The following challenge arose in the meat curing department, where we achieved outstanding results. By working with the employees and providing training, he raised their awareness and, through imparted knowledge, helped them understand the processes they were performing. This resulted in products with excellent yields and consistently standard quality. The workers embraced his methodology as he patiently explained each step, and the final results, visible in the finished product, fully met expectations. Furthermore, he actively participated in controlling and upholding the standards in effect at the time; his suggestions and pre-control measures, in collaboration with other colleagues, were instrumental in our collective success in maintaining these standards. Both as an individual and as an expert, he demonstrated exceptional professionalism, reliability, composure, and precision. He proved his ability to respond effectively in any part of the production process, calmly assess issues, and swiftly implement solutions.

F

Franca Company Team

Client

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